Iron-Chromium-Aluminum Alloy Wires

0Cr20Al6RE heating resistance wires

Features:
The core advantage of 0Cr20Al6RE is the significant improvement in oxidation resistance brought by “Reactive Element Effect”(REE). The addition of trace rare earth elements (typically 0.05-0.15%) creates the renowned REE: enhanced oxide scale adhesion and inhibition of harmful impurity diffusion. The result is that at high temperatures of 1200-1300℃, its oxidation resistance life is typically 1.5 to 2 times that of standard 0Cr25Al5, making it particularly suitable for conditions with frequent start-stop cycles (thermal cycling). Standard Fe-Cr-Al alloys tend to experience rapid grain coarsening after long-term high-temperature use, leading to embrittlement and even fracture. Fine oxide particles formed by rare earth elements (such as La₂O₃, CeO₂) are dispersed at grain boundaries, acting as Zener Pinning agents that effectively inhibit grain growth at high temperatures. This allows 0Cr20Al6RE to maintain better toughness and strength after prolonged high-temperature operation, reducing the risk of accidental fracture due to coarse grains. Although the addition of rare earths makes it slightly more expensive than standard 0Cr25Al5 (approx. 10-20% higher), the extension of service life (especially thermal cycling life) often offsets the increased material cost. For critical heating equipment requiring long life and high reliability, the reduction in replacement frequency and maintenance costs results in a lower Total Cost of Ownership (TCO). Compared to expensive nickel-chromium alloys or niobium-containing alloys (0Cr21Al6Nb), it still offers a significant price advantage.
Specifications:
Bright and soft annealed finish: 0.05 - 1.6mm; Acid-pickled or oxidation finish: 1.0 -12.0mm; Rods: 6.0-150.0mm
Flat wire: width from 0.2 - 6.0mm and thickness from 0.08 - 1.0mm; Wide strip: width from 5.0 - 300mm and thickness from 0.05 - 4.0mm

Product Description

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Chemical Composition:
C P S Mn Si Cr Ni Al Fe RE
0.04 0.025 0.02 0.5 ≤0.4 19.0~21.0 ≤0.6 5.0~6.0 Remainder 0.04~1.0
Physical Properties:
Max. continuous service Temp. 1300ºC Resistivity at 20ºC( μΩ·m) 1.40±0.07
Density 7.2 g/cm3 Thermal conductivity(20ºC) 13 W/(m·K)
Average linear expansion coefficient(20-1000ºC) 14.0×10-6/ºC Specific heat capacity 0.48 J/(g·K)
Approx. melting point  1500ºC Elongation at breakn Diameter≤3.0mm: ≥12%
Diameter>3.0mm: ≥15%
Tensile strength(Rm/MPa) ≥600 Accelerated life test ≥80h/1300ºC
Micrographic structure Ferrite Magnetic properties Magnetic
Technical Parameters:
Diameter
(mm)
Ohm per meter
(20ºC   Ω/m)
Length per kg
(m/kg)
Weight per meter
(g/m)
Diameter
(mm)
Ohm per meter
(20ºC   Ω/m)
Length per kg
(m/kg)
Weight per meter
(g/m)
0.05 713.015 70735.59 0.01414 1.1 1.4732 146.15 6.84238
0.06 495.149 49121.94 0.02036 1.2 1.2379 122.80 8.14300
0.07 363.783 36089.59 0.02771 1.3 1.0548 104.64 9.55672
0.08 278.521 27631.09 0.03619 1.4 0.9095 90.22 11.08353
0.09 220.066 21831.97 0.04580 1.5 0.7922 78.60 12.72344
0.1 178.254 17683.90 0.05655 1.6 0.6963 69.08 14.47645
0.11 147.317 14614.79 0.06842 1.7 0.6168 61.19 16.34255
0.12 123.787 12280.48 0.08143 1.8 0.5502 54.58 18.32175
0.13 105.476 10463.84 0.09557 1.9 0.4938 48.99 20.41405
0.15 79.224 7859.51 0.12723 2.0 0.4456 44.21 22.61945
0.17 61.679 6119.00 0.16343 2.2 0.3683 36.54 27.36953
0.19 49.378 4898.59 0.20414 2.4 0.3095 30.70 32.57201
0.21 40.420 4009.95 0.24938 2.6 0.2637 26.16 38.22687
0.25 28.521 2829.42 0.35343 2.8 0.2274 22.56 44.33412
0.27 24.452 2425.77 0.41224 3.0 0.1981 19.65 50.89376
0.29 21.195 2102.72 0.47557 3.2 0.1741 17.27 57.90579
0.31 18.549 1840.16 0.54343 3.4 0.1542 15.30 65.37020
0.35 14.551 1443.58 0.69272 3.6 0.1375 13.64 73.28701
0.40 11.141 1105.24 0.90478 3.8 0.1234 12.25 81.65621
0.45 8.803 873.28 1.14511 4.0 0.1114 11.05 90.47779
0.50 7.130 707.36 1.41372 4.5 0.0880 8.73 114.51096
0.55 5.893 584.59 1.71060 5.0 0.0713 7.07 141.37155
0.60 4.951 491.22 2.03575 5.5 0.0589 5.85 171.05958
0.65 4.219 418.55 2.38918 6.0 0.0495 4.91 203.57503
0.70 3.638 360.90 2.77088 6.5 0.0422 4.19 238.91792
0.80 2.785 276.31 3.61911 7.0 0.0364 3.61 277.08824
0.85 2.467 244.76 4.08564 7.5 0.0317 3.14 318.08599
0.90 2.201 218.32 4.58044 8.0 0.0279 2.76 361.91117
0.95 1.975 195.94 5.10351 8.5 0.0247 2.45 408.56378
1.00 1.783 176.84 5.65486 9.0 0.0220 2.18 458.04382

The above parameters are based on Chinese National Standard GB/T1234-2012. The tolerance of resistance per meter: 0.03-0.06mm is ±10%; 0.07-0.12mm is ±8%; 0.13-0.17mm is ±7%; 0.18-0.32mm is ±6%; A wire diameter above 0.32mm is ±5%. We provide the Iron-Chromium-Aluminium alloy products in various forms, like the wires, strips and rods. Other alloys like 0Cr23Al5, 0Cr21Al6Nb, 0Cr20Al3, 1Cr13Al4, 0Cr25Al5 and 0Cr27Al7Mo2 are also available upon request.

0Cr20Al6RE Datasheet Download