


Iron-Chromium-Aluminum Resistance Wires

0Cr24Al6RE resistance wire
- Features:
- 0Cr24Al6RE is a 'star' material defined in the GB/T 1234-2012 standard. By adding trace amounts of rare earth elements, it successfully addresses the pain points of traditional FeCrAl alloys — poor thermal cycling performance and high-temperature deformation — while maintaining the advantages of high resistivity (1.48 μΩ·m) and low cost. The addition of rare earth elements improves the resistance to " Green Rot " and corrosion resistance of 0Cr24Al6RE, making its performance in sulfur-containing or mildly reducing atmospheres superior to ordinary FeCrAl, and in some cases even comparable to nickel-chromium alloys. At the same time, rare earth elements inhibit excessive grain growth at high temperatures. Although it remains more brittle than nickel-chromium alloys after use, 0Cr24Al6RE exhibits better toughness at room temperature compared to ordinary FeCrAl and is less prone to breaking during installation and maintenance. Rare earth elements refine the grain structure and stabilize the interface between the oxide film and the substrate. The maximum service temperature of 0Cr24Al6RE can reach 1400°C, which is better than 0Cr21Al6Nb (about 1350°C). Additionally, rare earth elements improve the stability and growth rate control of the alumina layer, making it less prone to burning or deformation under extreme high temperatures.
- Specifications:
- Bright and soft annealed finish: 0.05 - 1.6mm; Acid-pickled or oxidation finish: 1.0 -12.0mm; Rods: 6.0-150.0mm
Flat wires: width 0.2 - 6.0mm and thickness 0.08 - 1.0mm; Strips: width 5.0 - 300mm and thickness 0.05 - 4.0mm
Product Description
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Chemical Composition:| C | P | S | Mn | Si | Cr | Ni | Al | Fe | RE |
|---|---|---|---|---|---|---|---|---|---|
| ≤ | |||||||||
| 0.04 | 0.025 | 0.02 | 0.5 | ≤0.4 | 22.0~26.0 | ≤0.6 | 5.0~7.0 | Remainder | 0.04~1.0 |
| Max. Operating Temp. | 1400ºC | Resistivity at 20ºC( μΩ·m) | 1.48±0.07 |
| Density | 7.1 g/cm3 | Thermal conductivity(20ºC) | 13 W/(m·K) |
| Average linear expansion coefficient(20-1000ºC) | 16.0×10-6/ºC | Specific heat capacity | 0.49 J/(g·K) |
| Approx. melting point | 1520ºC | Elongation after Fracture (A/%) |
Diameter≤3.0mm: ≥10% Diameter>3.0mm: ≥12% |
| Tensile strength(Rm/MPa) | ≥680 | Accelerated life test | ≥80h/1350ºC |
| Micrographic structure | Ferrite | Magnetic properties | Magnetic |
|
Diameter
(mm) |
Ohm per meter
(20ºC Ω/m) |
Length per kg
(m/kg) |
Weight per meter
(g/m) |
Diameter
(mm) |
Ohm per meter
(20ºC Ω/m) |
Length per kg
(m/kg) |
Weight per meter
(g/m) |
|---|---|---|---|---|---|---|---|
| 0.05 | 753.758 | 71731.87 | 0.01394 | 1.1 | 1.5574 | 148.21 | 6.74735 |
| 0.06 | 523.443 | 49813.80 | 0.02007 | 1.2 | 1.3086 | 124.53 | 8.02990 |
| 0.07 | 384.571 | 36597.89 | 0.02732 | 1.3 | 1.1150 | 106.11 | 9.42398 |
| 0.08 | 294.437 | 28020.26 | 0.03569 | 1.4 | 0.9614 | 91.49 | 10.92959 |
| 0.09 | 232.641 | 22139.46 | 0.04517 | 1.5 | 0.8375 | 79.70 | 12.54673 |
| 0.1 | 188.440 | 17932.97 | 0.05576 | 1.6 | 0.7361 | 70.05 | 14.27538 |
| 0.11 | 155.735 | 14820.63 | 0.06747 | 1.7 | 0.6520 | 62.05 | 16.11557 |
| 0.12 | 130.861 | 12453.45 | 0.08030 | 1.8 | 0.5816 | 55.35 | 18.06728 |
| 0.13 | 111.503 | 10611.22 | 0.09424 | 1.9 | 0.5220 | 49.68 | 20.13052 |
| 0.15 | 83.751 | 7970.21 | 0.12547 | 2.0 | 0.4711 | 44.83 | 22.30529 |
| 0.17 | 65.204 | 6205.18 | 0.16116 | 2.2 | 0.3893 | 37.05 | 26.98940 |
| 0.19 | 52.199 | 4967.58 | 0.20131 | 2.4 | 0.3272 | 31.13 | 32.11962 |
| 0.21 | 42.730 | 4066.43 | 0.24592 | 2.6 | 0.2788 | 26.53 | 37.69594 |
| 0.25 | 30.150 | 2869.27 | 0.34852 | 2.8 | 0.2404 | 22.87 | 43.71837 |
| 0.27 | 25.849 | 2459.94 | 0.40651 | 3.0 | 0.2094 | 19.93 | 50.18690 |
| 0.29 | 22.407 | 2132.34 | 0.46897 | 3.2 | 0.1840 | 17.51 | 57.10154 |
| 0.31 | 19.609 | 1866.07 | 0.53588 | 3.4 | 0.1630 | 15.51 | 64.46229 |
| 0.35 | 15.383 | 1463.92 | 0.68310 | 3.6 | 0.1454 | 13.84 | 72.26914 |
| 0.40 | 11.777 | 1120.81 | 0.89221 | 3.8 | 0.1305 | 12.42 | 80.52209 |
| 0.45 | 9.306 | 885.58 | 1.12921 | 4.0 | 0.1178 | 11.21 | 89.22116 |
| 0.50 | 7.538 | 717.32 | 1.39408 | 4.5 | 0.0931 | 8.86 | 112.92053 |
| 0.55 | 6.229 | 592.83 | 1.68684 | 5.0 | 0.0754 | 7.17 | 139.40806 |
| 0.60 | 5.234 | 498.14 | 2.00748 | 5.5 | 0.0623 | 5.93 | 168.68375 |
| 0.65 | 4.460 | 424.45 | 2.35600 | 6.0 | 0.0523 | 4.98 | 200.74760 |
| 0.70 | 3.846 | 365.98 | 2.73240 | 6.5 | 0.0446 | 4.24 | 235.59962 |
| 0.80 | 2.944 | 280.20 | 3.56885 | 7.0 | 0.0385 | 3.66 | 273.23979 |
| 0.85 | 2.608 | 248.21 | 4.02889 | 7.5 | 0.0335 | 3.19 | 313.66813 |
| 0.90 | 2.326 | 221.39 | 4.51682 | 8.0 | 0.0294 | 2.80 | 356.88462 |
| 0.95 | 2.088 | 198.70 | 5.03263 | 8.5 | 0.0261 | 2.48 | 402.88928 |
| 1.00 | 1.884 | 179.33 | 5.57632 | 9.0 | 0.0233 | 2.21 | 451.68210 |
The above parameters are based on Chinese National Standard GB/T1234-2012. The tolerance of resistance per meter: 0.03-0.06mm is ±10%; 0.07-0.12mm is ±8%; 0.13-0.17mm is ±7%; 0.18-0.32mm is ±6%; A wire diameter above 0.32mm is ±5%. We provide the Iron-Chromium-Aluminium alloy products in various forms, like the wires, strips and rods. Other alloys like 0Cr23Al5, 0Cr21Al6Nb, 0Cr20Al3, 1Cr13Al4, 0Cr20Al6RE , 0Cr25Al5 and 0Cr27Al7Mo2 are also available upon request.